Wednesday, October 28, 2026

Download the guide to battery debonding-on-demand


As the EV battery production scales, manufacturers face increasing pressure to design battery systems that are easier to service, repair and recover at the end of life. Debonding-on-demand technologies address this challenge by enabling strong, durable bonds that can be safely released using controlled triggers. This approach allows precise disassembly of battery components without damaging materials, unlocking new opportunities for circular battery design and high-value material recovery. 

Henkel’s Battery Debonding-on-Demand whitepaper explores how debonding-on-demand adhesive technologies enable circular EV battery designs through precise, trigger-based separation and automation-ready repair, recycling, and end-of-life material recovery. 

Key Insights Covered in the Whitepaper:

  • Next-generation EV battery architectures.
    EV battery designs are becoming more integrated and complex, increasing the need for bonding solutions that support both durability and controlled disassembly.
  • Rising need for circular EV batteries.
    Manufacturers prioritizing repairability, reuse, and highvalue recycling to keep materials in circulation and reduce lifecycle waste.
  • Debonding on demand for circular EV battery designs.
    Exploring debonding-on-demand adhesive technologies that enable strong bonding during operation and release safely and cleanly at the end of life or service.
  • Trigger-based mechanisms for debonding.
    Thermal and electrical triggers for activating clean separation, allowing precise, predictable disassembly without damaging components.


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Seattle to install 200 curbside EV chargers by 2030


The city of Seattle plans to fund the installation of up to 200 new curbside charging stations, as part of the Curbside Level 2 EV Charging Program, run jointly by Seattle City Light and the Seattle Department of Transportation.

These chargers will be designed for overnight charging, and are designed for use by EV drivers who don’t have access to private driveways. In Seattle, around half the homes are apartments or condominiums, whose residents often don’t have access to off-street parking.

The project is funded by the voter-approved Seattle Transportation Levy. Funding for chargers installed outside of Seattle in City Light’s service area, including Burien, SeaTac, Shoreline, and Tukwila, will come from the utility’s dedicated transportation electrification budget.

In 2023 and 2024, City Light and SDOT completed a pilot project, installing 58 public Level 2 EV chargers at 31 curbside locations throughout the city to test demand. Those chargers drew high usage numbers and positive feedback from the community.

The Level 2 EV chargers installed under the new program will provide up to 9.6 kW of charging power. Residents who want a charger installed near their home can now apply through the Seattle.gov web site. Applications will remain open through fall 2027. Selection criteria favor locations in neighborhoods with the fewest existing charging options and the greatest need.

Installations are to begin in late 2027, and all 200 chargers are expected to be in service by 2030 at the latest. The curbside chargers will be operated by Seattle City Light, and pricing is currently set at $0.21 per kWh.

Sources: Electric Drives, GCN



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Tuesday, October 27, 2026

Proterial and FEV simulate an amorphous-alloy EV traction motor without heavy rare earths


Materials manufacturer Proterial and engineering services firm FEV have used simulation to evaluate an EV traction motor concept that combines Proterial’s amorphous alloy core material with its heavy-rare-earth (HRE)-free neodymium sintered magnets.

Amorphous alloy, a metal with no crystalline structure made by rapidly cooling molten alloy, has lower iron loss than the electrical steel sheets commonly used in motor cores. Proterial has developed a continuous lamination and bonding process that makes amorphous alloy ribbon suitable for punching into motor cores.

Proterial’s HRE-free neodymium sintered magnets for EV traction motors contain no heavy rare earths such as terbium and dysprosium, which face resource constraints and procurement risk. Proterial says the magnets combine high remanence flux density with high coercivity.

FEV built a reference model of a 230 kW drive unit, representative of modern passenger-car BEVs, with a silicon steel motor core, then evaluated the effect of amorphous alloy through electromagnetic simulation.

The concept is designed to make best use of the alloy’s lower iron loss at a higher maximum motor speed of 20,000 rpm, compared with 14,900 rpm for the reference. The reduction ratio is raised from 10.8 to 14.4 so that maximum torque and speed during vehicle operation are equivalent to those of the reference drive unit. The motor has 12 poles instead of eight and the same 72 slots and 200 mm stator outer diameter as the reference, and its active length is 77.1% of the reference’s length.

The companies say the simulations indicate the potential for peak power to increase from 230 kW to 300 kW and for motor weight to be reduced by 27%. Simulated motor efficiency rises from 95.5% to 97.9% on the WLTP Class 3 cycle and from 95.3% to 97.4% on the ARTEMIS MW 150 drive cycle.

Source: Proterial



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Monday, October 26, 2026

Choosing inductors for energy-efficient power applications


For battery-powered applications, improving the efficiency of the entire power supply circuit extends battery life, and inductor efficiency is often a major design consideration. Careful consideration of inductor efficiency can mean the difference between having your battery work when you need it and having to stop in the middle of an important task to plug it into a charger.

Inductor efficiency is highest when the combination of core and winding losses are the lowest. Therefore, the goal of highest efficiency is met by selecting an inductor that provides sufficient inductance to smooth out the ripple current while simultaneously minimizing losses. The inductor must pass the current without saturating the core or over-heating the winding.



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New Flyer secures additional order of 100 hybrid and electric transit buses for Washington Metro


The Washington Metropolitan Area Transit Authority (Metro) has exercised its second-year option under a five-year contract for 500 buses with New Flyer of America.

The latest order includes 75 Xcelsior hybrid buses and 25 Xcelsior CHARGE NG battery-electric buses.

Metro serves 4 million residents in a massive sprawl covering Washington DC, Maryland and Virginia. The Metrobus system operates a fleet of 1,300 vehicles and serves 7,500 stops.

Under its five-year contract with New Flyer, Metro order 100 hybrid buses in 2025, and 75 hybrids and 25 electric buses in 2026.

NFI President of North American Bus and Coach Chris Stoddart said: “Metro’s investment in our hybrid and battery-electric buses shows a strong commitment to efficiency and modernization. We’re proud to supply Buy America-compliant vehicles.”

Metro Chief Operations Officer Leroy Jones said: “Our newest buses have enhanced safety features, give customers more room, improved comfort, and the latest onboard features to enhance their travel experience.”

Source: NFI Group



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Saturday, October 24, 2026

Why Your Electric Car Loses Range in Winter—and What You Can Do About It

 


Your electric car promised an impressive driving range. Then winter arrived, you switched on the heater, and the dashboard suddenly became less optimistic.

Before you accuse the car of exaggerating its résumé, there is an explanation: cold weather changes how an electric vehicle uses energy. Understanding those changes can make winter driving easier to manage.

Where do those missing miles go?

An EV’s battery supplies energy for more than moving the wheels. In cold conditions, it also helps keep the cabin comfortable and the battery at a suitable operating temperature.

Low temperatures affect battery performance, too. The result can be reduced driving range and longer charging stops. How much changes depends on the vehicle, temperature, journey, and use of heating. There is no single percentage that applies to every electric car.

The U.S. Energy Information Administration explains that extreme temperatures can affect EV range because maintaining cabin and battery temperatures requires additional energy.

Give your car a warm start

One useful habit is preconditioning: warming the cabin before departure while the vehicle is connected to a charger.

If your EV supports scheduled departure settings, check its manual for instructions. Preparing the car while plugged in can reduce the amount of battery energy needed for heating once you start driving.

Think of it as letting the car put on its winter coat before leaving home.

The Department of Energy recommends preparing EVs for cold weather and planning around changing range and charging conditions.

Make charging stops part of the journey

Winter road trips benefit from a little extra planning. Identify suitable charging locations before leaving, and have an alternative in case a charger is occupied or unavailable.

Where supported, use the car’s built-in navigation to route to a fast charger. The U.S. Environmental Protection Agency notes that this can help the vehicle prepare its battery for charging in extreme temperatures.

Also, avoid treating the final few percentage points of battery capacity as your standard arrival target. Leave a practical buffer for diversions, weather, or unexpected delays.

Does every stop need a 100% charge?

Not necessarily. The EPA advises that stopping around 80% at a public fast charger may be preferable when the remaining range is sufficient for your destination. Charging typically slows as the battery approaches full.

However, follow your vehicle manufacturer’s instructions. Daily charge limits and battery-care recommendations vary by model and battery chemistry.

On a longer winter journey, extra charge may be useful. The sensible target is the one that supports your route with a comfortable reserve.

Don’t forget the ordinary checks

Even a sophisticated electric car still needs basic winter preparation. Check tire pressure against the manufacturer’s recommendations, maintain clear visibility, and carry appropriate emergency supplies.

NHTSA advises drivers to prepare their vehicles for winter and warns that electric and hybrid vehicles can experience reduced range in cold conditions.

Technology is helpful. Properly inflated tires and a clear windshield remain excellent inventions.

The takeaway for EV drivers

Winter range loss is something to plan for. Learn how your particular vehicle behaves, use preconditioning where available, and build reasonable charging margins into longer trips.

Your EV does not need a lecture about its summer promises. It needs a winter routine.

Sources and further reading:

Friday, October 23, 2026

Octopus offers discounted charging through FleetBoost


Businesses with electric fleets can now access discounted public EV charging at Octopus’s network of chargers through the company’s new FleetBoost scheme.

The Octopus Fleet platform combines various methods of payment for EV charging services, including automated reimbursement for home charging, public charging and a Visa-backed Fleet Card for mixed fleets.

Octopus says FleetBoost could reduce a customer’s EV charging bills by up to 30%.

Three charge point operators (CPOs)—MFG EV Power, IONITY and Be.EV—have joined FleetBoost as partners.

Octopus Fleet founder Matt Davies said: “Businesses need charging to be affordable, reliable and easy for drivers to use, and we’re tackling this all in one go. By bringing together some of the UK’s biggest charging brands, we can help accelerate the transition to commercial EVs and slash the cost of public charging for businesses.”

MFG EV Power EV Director Martin Symes said: “Making public charging genuinely affordable is the single biggest unlock for fleet electrification, and FleetBoost does exactly that, real savings at thousands of MFG EV Power bays nationwide.”

Source: Transport & Energy



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Download the guide to battery debonding-on-demand

Sponsored by Henkel. As the EV battery production scales, manufacturers face increasing pressure to design battery systems that are easier ...