Wednesday, July 22, 2026

Flash Battery partners with Swedish integrator ETP to electrify industrial machines


Italian battery maker Flash Battery has formed a partnership with ETP, a Swedish system integrator that develops electrified systems for industrial and marine applications. The agreement is aimed at OEMs in the Nordic countries, and the two companies say it will let them engineer lithium batteries, power electronics and software as one integrated system.

ETP is part of the Volito Industry Group and develops electric drivetrains, power electronics, hydraulics and mechatronics for OEMs building agricultural machinery, material handling equipment, construction equipment and off-highway and marine vehicles. Flash Battery has designed custom lithium battery systems for industrial machinery and electric vehicles since 2012, and manages production in-house at its headquarters in Sant’Ilario d’Enza, Italy.

Flash Battery says this is not a traditional distribution agreement but a technical and application support structure, intended to guide Northern European OEMs from system architecture definition through to complete integration, and from prototype development to serial production.

Flash Battery’s proprietary BMS, the Flash Balancing System, maintains cell balancing and uses impedance spectroscopy to monitor cell health and detect degradation. Battery data feeds the Flash Data Center, the company’s cloud monitoring platform, which Flash Battery says applies machine learning to installations worldwide for self-diagnostics and predictive maintenance.

ETP joins a European network of system integration partners that Flash Battery has built across Europe, after Atech in Germany, Q-Tronic in the Netherlands and Paul Forrer in Switzerland.

“Through their modular battery platform, Flash Battery can develop everything from small to large battery systems while maintaining the same integration approach regardless of battery size,” said Christer Sigurd, CEO of ETP.

Source: Flash Battery



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Autel offers a new cable protection program for public EV chargers


Reliability and uptime are the talk of the EV charging industry these days, and rightly so. Charger manufacturer Autel tells us that one of the most common causes of downtime is damage to a charging cable or connector. Whether the damage results from vandalism, accidental vehicle contact, everyday wear, severe weather, or another unforeseen event, an inoperable cable can leave a charger unavailable when customers need it.

Autel’s Cable Protection Program is a new commercial service offering designed to minimize downtime by simplifying the replacement of damaged charging cable assemblies and connectors. The program provides OEM replacement components regardless of the cause of damage.

Coverage is available for eligible Autel chargers enrolled prior to deployment, or while they are still covered under the Autel Limited Product Warranty.

For customers seeking a higher level of operational support, the Cable Protection Plus option includes OEM replacement parts along with installation performed by either Autel Energy North America or an Authorized Autel Service Partner.

Source: Autel



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Tuesday, July 21, 2026

AMADA WELD TECH adds motorized focus to its SIGMA LS femtosecond laser subsystem


AMADA WELD TECH has updated its SIGMA LS Laser Micromachining Subsystem with a motorized beam delivery head and a choice of vertical or horizontal mounting orientations. The company says the changes are aimed at machine builders and system integrators fitting femtosecond laser micromachining into production lines and dedicated work cells.

The optional motorized focusing feature positions the focal point under software control, rather than requiring a manual adjustment. This allows the system to handle multi-level feature geometries, varying material thicknesses and recipe-based process changes, and the company says it increases throughput and reduces setup time.

Vertical and horizontal formats can be specified to match process flows and machine designs. The subsystem can be mounted above or beside fixtures and processing zones, or integrated into larger systems, enclosures and automated production lines. The company says the formats suit both new machine builds and retrofits that add femtosecond capability to an existing platform.

Femtosecond pulses deposit energy faster than heat can conduct into the surrounding material, so little heat spreads beyond the ablated area. That matters on brittle or heat-sensitive parts, as thermal damage from longer-pulse lasers can distort geometry or crack the material. Shorter wavelengths also focus to smaller spot sizes, so the wavelength choice sets the finest feature the system can produce.

SIGMA LS comes as a single package containing the femtosecond laser, beam delivery optics, a scan head or cutting head, focus lens, camera, controller and software. Laser power options run from 5 W to 80 W, and users can specify IR, green or UV wavelengths. The subsystem performs precision milling, selective ablation, drilling, surface texturing and scribing.

Source: AMADA WELD TECH



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Wisconsin-based carrier is the latest to begin a Tesla Semi pilot


It’s been a long road for the Tesla Semi. The company unveiled its electric Class 8 truck in 2017, and it finally went into volume production in April of this year. Now, however, things are starting to happen. Several fleets have the Semi in commercial operation, several are running pilots, and several more have placed orders.

The latest Semi sighting comes from Wisconsin-based carrier Paper Transport (PTI), which has begun a pilot of the Tesla Semi Long Range in the Chicago market. PTI is testing the truck within its “dedicated operating model, where predictable routes and consistent mileage provide an ideal environment for assessing battery-electric performance.”

“Our partnership with Tesla expands our portfolio alongside renewable natural gas and intermodal, giving customers more ways to reduce Scope 3 emissions without compromising service or economics,” said PTI CEO Tyler Ellison.

Bryan Ellen, PTI’s VP of Maintenance, said his company is “bullish in our estimation of the parallels available between our dedicated model and the efficiency of [Tesla’s] fully electric Class 8 tractor.”

Tesla is producing the Semi at a dedicated 1.7-million-square-foot building next to its Nevada Gigafactory. The facility reportedly has a capacity of 50,000 trucks per year.

The Semi is available in two trims: the Standard Range model has a range of 325 miles and the Long Range version boasts 500 miles. Both use three 800 kW electric motors with a total output of 1,072 hp, and support charging at up to 1.2 MW.

Tesla’s quoted prices—$260,000 for the Standard Range and $290,000 for the Long Range—are far lower than those offered by legacy truckmakers. In the latest round of California’s Clean Truck & Bus Voucher program, the Tesla Semi received 90% of the applications for Class 8 tractors (965 of 1,067), while Daimler, PACCAR (Peterbilt and Kenworth) and Volvo combined received fewer than 100 applications.

PepsiCo, the Semi’s first customer, is now running some 100 trucks from depots in Modesto, Sacramento and Fresno. Trucking-as-a-Service (TaaS) provider WattEV has ordered 370 units, and expects the first 50 trucks to enter service this year. Less-than-truckload carrier ArcBest has added two Semis to its fleet following a 2025 pilot. Tesla has reportedly booked reservations from Walmart, Sysco, Anheuser-Busch, UPS, DHL and J.B. Hunt.

Sources: Clean Trucking, Electrek



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Versinetic’s new assessment tool helps EV charging operators strengthen cloud security


Versinetic, a supplier of white-label hardware, software, and load-balancing systems to EV charging providers, has launched a new tool designed to help charge point operators (CPOs), local authorities and manufacturers evaluate cybersecurity risks across cloud-connected charging infrastructure.

“As EV charging networks continue to scale across the UK and Europe, organizations are increasingly required to assess not only charging hardware, but also the security of the cloud platforms, customer data environments and operational systems that support them,” the company says.

Versinetic’s new EV Charger Cloud Security Assessment Tool supports a self-assessment covering 24 checkpoints across four areas:

  • Regulatory & Legal Compliance
  • Architecture
  • Operations
  • Process & Governance

The assessment is designed to uncover common weaknesses within cloud-connected charging environments, including inadequate separation of customer and operational data, poorly controlled remote access pathways, gaps in certificate management processes and shortcomings in incident response preparedness.

The assessment is also designed to help organizations review their readiness for evolving security requirements, including the transition towards TLS 1.3 and future ISO 15118-20 ecosystems, which will place greater emphasis on certificate management and authenticated communications.

Available free of charge, the assessment can be used by operators, manufacturers and local authorities as part of supplier evaluations, procurement exercises and internal security reviews.

“Many procurement teams know how to compare charging hardware, but have less visibility into the cloud platforms that manage customer data, operational systems and remote access,” said Dunstan Power, Managing Director at Versinetic. “Procurement teams have become very good at comparing charging speeds, hardware specifications and commercial models. What is often less clear is how to assess the security of the cloud platforms sitting behind those networks.”

“Questions around data segregation, access controls, certificate management and incident response are becoming increasingly important, yet they don’t always form part of the procurement conversation. We developed this assessment to help organizations ask those questions earlier and more consistently.”

Source: Versinetic



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Why EV charging is still such a hard business


The US charging network 2.0—The evolution of a revolution: Part 3
» Read part 1 here: How the biggest US EV charging networks got their starts
» Read part 2 here: How government helped build America’s EV charging market

The US charging landscape is still evolving quickly. Some operators are downsizing or exiting, others are winning major subsidies or loan guarantees, and a new class of competitors—from travel centers to automaker-backed ventures—is trying to scale into the gap.

The shakeout continues

During the past two years, the charging network landscape continued its evolution as several operators shuttered or retreated due to challenging economics. In 2024, European companies Engie and Enel X both left the US market after trying to leverage their domestic charging experience. In December 2024, Shell announced it would stop supporting the charging software it had licensed to other companies and instead focus on managing chargers at its own retail locations. In August 2025, Shell scaled back further by halting operations of the Volta network of 2,000 chargers that it had acquired in 2023. In November, Shell sold portions of the Volta network to JOLT, an international operator of chargers and digital media.

Conversely, EVgo received a major boost when it landed a $1.25 billion DOE loan guarantee in December 2024 to expand its public fast-charging footprint nationwide. Overall, the number of fast chargers installed across the country continued to swell in 2025, with nearly 1,500 stations added in the second and third quarters according to Paren. Tesla far outpaced every other network in growth, controlling nearly 45% of all charging ports added in Q3.

The largest charging networks are also busily building stations with NEVI support. According to the EVStates Clearinghouse awards dashboard, as of April 2026, Tesla, EVgo, Electrify America, Blink and ChargePoint have collectively been awarded $67.5 million in NEVI funds to build 834 charging ports—an average cost to taxpayers of $67,500 per port. Newer competitors are also pursuing those awards aggressively. Two of the biggest beneficiaries are convenience-store operators Love’s Travel Stops & Country Stores and Pilot Travel Centers, which together plan to install nearly 700 charging ports. Love’s is developing locations in partnership with ChargePoint, while Pilot works with EVgo and other networks.

Privately held Francis Energy, founded in 2015, has received more than $105 million in NEVI funds—more than any other company—and operates 143 charging locations across nine states. EVGateway, launched in 2017, ranks as the fifth-largest NEVI recipient at roughly $25 million and says it has a network of 2,500 stations.

A charging network backed by a group of automakers has also emerged as a formidable competitor. OEMs have long been skeptical that the private market would keep up with EV sales while delivering a high-quality charging experience, and in July 2023 BMW, GM, Honda, Hyundai, Kia, Mercedes and Stellantis announced plans to create a fast-charging network in the US and Canada. The venture, later named IONNA, was joined by Toyota a year later and intends to operate 30,000 chargers. IONNA prioritized convenience-store locations and struck deals with Sheetz, Wawa and Casey’s. By March of 2026 Ionna has 100 locations in operation and had won $3.3 million in NEVI funds. It could remain independent, or eventually become an acquirer itself.

In addition to federal incentives that may soon disappear, charging networks can lower upfront costs through state, municipal and utility programs. California’s CALeVIP remains the largest example, with other notable programs in New Jersey and New York.

Why this matters: The market is not simply growing, it is churning. Some players are exiting, some are consolidating, and others are using public support or strategic partnerships to try to gain enough scale to survive.

Reliability is improving, but uptime still rules

Maintaining functioning charging stations—not only to keep the door to revenue ajar, but also to reduce EV owner angst—continues to be challenging. The industry has made progress in reliability, usually measured in uptime, the percentage of time a charger is ready for use, but there is still ample room for improvement. According to a 2025 JD Power survey of public charging, the percentage of visits in which EV drivers could not get any power fell to its lowest level in four years, a sign that reliability and customer experience are steadily improving.

Poor uptime makes the already difficult task of achieving strong utilization and profitability even harder, according to Wayne Killen, former Director of Charging Infrastructure Planning and Business Development at Electrify America. If chargers can deliver power around 20% of the time, then the promised land of profitability could be reached. Any time a charger is offline beyond normal maintenance and upkeep reduces revenue potential, he said.

Pat (Pasquale) Romano, who led ChargePoint for nearly 13 years, likewise said he has seen progress in both charging reliability and the underlying power-delivery technology. “I think charging technology development is going well,” he said. “There is no technology deficit.”

Why this matters: A charging site can only earn money when it is energized, functional and trusted. Reliability is not just a customer-experience metric, it is the first gate to utilization and therefore to profitability.

The economics problem—and the equity paradox

Profitability remains elusive for charging network operators. The three largest publicly traded charging companies—Blink, ChargePoint and EVgo—posted combined net losses of more than $600 million in 2024, based on their income statements. Tesla’s charging profitability is harder to isolate because it sits inside a much broader business. All three pure-play charging companies also saw their stock prices slide in 2025.

Network profitability is constrained by both how much traffic comes to a station and the upper limit of the fees drivers are willing to pay. The industry’s conventional wisdom has long held that a charge cannot cost more per mile than filling a gas tank, but that view is softening. DC fast charging that exceeds the cost of gasoline can be tolerated for occasional long-distance trips as long as it is not excessive and as long as drivers look at their total cost of driving electric. If most charging (estimated at up to 80%) happens cheaply at home—where costs can be less than 12 cents per kWh—then using public infrastructure for the remaining 20% can still make economic sense. Level 2 charging, better suited for overnight or other long dwell times, costs more than residential charging but less than gasoline. According to Stable Auto, the average cost of Level 2 charging in summer 2025 was 25 cents per kWh and fast charging was 47 cents per kWh.

Romano said infrequent fast charging, used to complement less-expensive home and workplace charging, may cost more than gasoline but is acceptable because for drivers it “has little impact on their overall fuel bill.”

High utilization is needed to pay back the initial cost—often hundreds of thousands of dollars—to equip and energize a charging station, while also offsetting the ongoing cost of electricity. Yet wide utilization differences between seemingly similar sites continue to mystify network operators. Charging networks are constrained by the “glass ceiling of how many EVs are on the road” in an area, according to Romano. Third-party tools that model likely traffic at a charging location can reduce some of the guesswork, but they cannot conjure demand that is not there.

Some stations are necessary even though they may never make money. Rural locations and low-EV-density corridors are essential to enable travel, but they are unlikely to ever be profitable on their own. Ben Prochazka, the Executive Director of the Electrification Coalition,  argues that the cost of these less-frequented locations should be socialized across the broader network, much as utilities provide power in less densely populated areas.

The expansion of the EV market to include a more diverse audience can boost utilization, but it also presents a paradox. Drivers who cannot charge at home and rely on public charging are often more price-sensitive and less able to pay premium fast-charging fees. According to a 2025 Federal Reserve report on housing and household well-being, 85% of families making more than $100,000 own their homes, while well under half of families making under $100,000 do. That homeownership gap matters because it often determines whether a driver has access to low-cost home charging. Developing discounted rates or incentives for lower-income EV drivers, including high-mileage rideshare drivers, could help create the utilization that operators crave without pushing away the customers most dependent on public infrastructure.

Why this matters: The hard part was never just installing chargers. It was building a business that can tolerate high capital costs, uneven traffic, power costs, rural obligations, and customers whose willingness to pay is constrained by the very economics that make public charging necessary.


Next in the series: The economics of public charging are still tough, but the industry is already starting to adapt. In Part 4, we look at how charging networks are evolving to become more reliable, better utilized and more financially durable.

About the authorJohn Gartner has been analyzing and writing about EV infrastructure since 2009. He is the Senior Director at the Center for Sustainable Energy.



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Monday, July 20, 2026

Amazon to use Electrovaya’s Infinity batteries for material handling


Lithium-ion battery maker Electrovaya has signed an agreement with Amazon to support continued deployment of its Infinity Battery Technology across Amazon’s material handling operations. Electrovaya says the relationship could also expand into robotics and energy storage applications.

Under the agreement, Amazon will receive warrants to purchase up to 13,880,345 common shares of Electrovaya.

Electrovayat says its Infinity energy storage systems have a perfect field safety record and offer a reduced environmental footprint and lower total cost of ownership compared to competing lithium-ion technologies. Electrovaya is developing systems that pair the Infinity lithium-ion platform with high-power architectures for data center, industrial and logistics applications, and the company says these improve safety, cycle life and charging speed.

Lithium-ion packs suit material handling because they support opportunity charging and deliver long cycle life, allowing forklifts to run across multiple shifts without the battery swaps that lead-acid systems require.

Electrovaya is expanding its US manufacturing at a 52-acre site in Jamestown, New York, where a 137,000-square-foot facility is planned as its first gigafactory.

“Electrovaya’s Infinity Battery Technology has demonstrated real performance in demanding material handling environments,” said Raj DasGupta, Electrovaya’s Chief Executive Officer. “We look forward to building on that foundation in other industrial applications where safety and longevity are critical.”

Source: Electrovaya



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Flash Battery partners with Swedish integrator ETP to electrify industrial machines

Italian battery maker Flash Battery has formed a partnership with ETP, a Swedish system integrator that develops electrified systems for in...