Monday, October 26, 2026

Choosing inductors for energy-efficient power applications


For battery-powered applications, improving the efficiency of the entire power supply circuit extends battery life, and inductor efficiency is often a major design consideration. Careful consideration of inductor efficiency can mean the difference between having your battery work when you need it and having to stop in the middle of an important task to plug it into a charger.

Inductor efficiency is highest when the combination of core and winding losses are the lowest. Therefore, the goal of highest efficiency is met by selecting an inductor that provides sufficient inductance to smooth out the ripple current while simultaneously minimizing losses. The inductor must pass the current without saturating the core or over-heating the winding.



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New Flyer secures additional order of 100 hybrid and electric transit buses for Washington Metro


The Washington Metropolitan Area Transit Authority (Metro) has exercised its second-year option under a five-year contract for 500 buses with New Flyer of America.

The latest order includes 75 Xcelsior hybrid buses and 25 Xcelsior CHARGE NG battery-electric buses.

Metro serves 4 million residents in a massive sprawl covering Washington DC, Maryland and Virginia. The Metrobus system operates a fleet of 1,300 vehicles and serves 7,500 stops.

Under its five-year contract with New Flyer, Metro order 100 hybrid buses in 2025, and 75 hybrids and 25 electric buses in 2026.

NFI President of North American Bus and Coach Chris Stoddart said: “Metro’s investment in our hybrid and battery-electric buses shows a strong commitment to efficiency and modernization. We’re proud to supply Buy America-compliant vehicles.”

Metro Chief Operations Officer Leroy Jones said: “Our newest buses have enhanced safety features, give customers more room, improved comfort, and the latest onboard features to enhance their travel experience.”

Source: NFI Group



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Saturday, October 24, 2026

Why Your Electric Car Loses Range in Winter—and What You Can Do About It

 


Your electric car promised an impressive driving range. Then winter arrived, you switched on the heater, and the dashboard suddenly became less optimistic.

Before you accuse the car of exaggerating its résumé, there is an explanation: cold weather changes how an electric vehicle uses energy. Understanding those changes can make winter driving easier to manage.

Where do those missing miles go?

An EV’s battery supplies energy for more than moving the wheels. In cold conditions, it also helps keep the cabin comfortable and the battery at a suitable operating temperature.

Low temperatures affect battery performance, too. The result can be reduced driving range and longer charging stops. How much changes depends on the vehicle, temperature, journey, and use of heating. There is no single percentage that applies to every electric car.

The U.S. Energy Information Administration explains that extreme temperatures can affect EV range because maintaining cabin and battery temperatures requires additional energy.

Give your car a warm start

One useful habit is preconditioning: warming the cabin before departure while the vehicle is connected to a charger.

If your EV supports scheduled departure settings, check its manual for instructions. Preparing the car while plugged in can reduce the amount of battery energy needed for heating once you start driving.

Think of it as letting the car put on its winter coat before leaving home.

The Department of Energy recommends preparing EVs for cold weather and planning around changing range and charging conditions.

Make charging stops part of the journey

Winter road trips benefit from a little extra planning. Identify suitable charging locations before leaving, and have an alternative in case a charger is occupied or unavailable.

Where supported, use the car’s built-in navigation to route to a fast charger. The U.S. Environmental Protection Agency notes that this can help the vehicle prepare its battery for charging in extreme temperatures.

Also, avoid treating the final few percentage points of battery capacity as your standard arrival target. Leave a practical buffer for diversions, weather, or unexpected delays.

Does every stop need a 100% charge?

Not necessarily. The EPA advises that stopping around 80% at a public fast charger may be preferable when the remaining range is sufficient for your destination. Charging typically slows as the battery approaches full.

However, follow your vehicle manufacturer’s instructions. Daily charge limits and battery-care recommendations vary by model and battery chemistry.

On a longer winter journey, extra charge may be useful. The sensible target is the one that supports your route with a comfortable reserve.

Don’t forget the ordinary checks

Even a sophisticated electric car still needs basic winter preparation. Check tire pressure against the manufacturer’s recommendations, maintain clear visibility, and carry appropriate emergency supplies.

NHTSA advises drivers to prepare their vehicles for winter and warns that electric and hybrid vehicles can experience reduced range in cold conditions.

Technology is helpful. Properly inflated tires and a clear windshield remain excellent inventions.

The takeaway for EV drivers

Winter range loss is something to plan for. Learn how your particular vehicle behaves, use preconditioning where available, and build reasonable charging margins into longer trips.

Your EV does not need a lecture about its summer promises. It needs a winter routine.

Sources and further reading:

Friday, October 23, 2026

Octopus offers discounted charging through FleetBoost


Businesses with electric fleets can now access discounted public EV charging at Octopus’s network of chargers through the company’s new FleetBoost scheme.

The Octopus Fleet platform combines various methods of payment for EV charging services, including automated reimbursement for home charging, public charging and a Visa-backed Fleet Card for mixed fleets.

Octopus says FleetBoost could reduce a customer’s EV charging bills by up to 30%.

Three charge point operators (CPOs)—MFG EV Power, IONITY and Be.EV—have joined FleetBoost as partners.

Octopus Fleet founder Matt Davies said: “Businesses need charging to be affordable, reliable and easy for drivers to use, and we’re tackling this all in one go. By bringing together some of the UK’s biggest charging brands, we can help accelerate the transition to commercial EVs and slash the cost of public charging for businesses.”

MFG EV Power EV Director Martin Symes said: “Making public charging genuinely affordable is the single biggest unlock for fleet electrification, and FleetBoost does exactly that, real savings at thousands of MFG EV Power bays nationwide.”

Source: Transport & Energy



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Thursday, October 22, 2026

Constantia Flexibles launches European-made energon pouch cell laminates and cathode foils


Flexible packaging producer Constantia Flexibles has launched energon, a portfolio of European-made pouch cell laminates and cathode foils for lithium-ion batteries.

Constantia Flexibles says it validated its pouch cell laminate’s performance, including long-term resistance to electrolytes and stability through aging cycles, in testing with European research institutions. The company says it is the only supplier outside Asia offering commercially available, qualified and tested pouch cell laminates.

The company began its battery materials development program in 2021, reached prototype quality in 2024 and moved to industrial-scale production in 2025. The energon P laminate is produced at Constantia Patz and the energon C foil at Constantia Teich, both in Austria. The company’s existing manufacturing infrastructure can support battery and packaging applications.

Constantia Flexibles entered the battery materials market through automotive applications. Its first customers include several European e-mobility manufacturers, and it works with their R&D teams to tailor material performance to specific applications.

The energon P pouch cell laminate combines aluminum and polymer layers and is designed to protect the battery’s internal chemistry. Its structure is designed to provide the mechanical strength needed for deep drawing while maintaining stability and sealing performance. The laminate is resistant to moisture and electrolytes. It is designed for automated, high-volume production lines and is available in 155 µm and 185 µm thicknesses.

The energon C cathode foil is designed for coating with cathode active material and for consistent performance in serial production. It is available in widths up to 1,800 mm and thicknesses from 9.85 to 20 µm. The foil uses aluminum sourced and processed in Europe and is made with electricity generated from renewable sources. Customers can also request aluminum certified by the Aluminium Stewardship Initiative (ASI) or low-carbon European aluminum, which has a carbon footprint below 5 metric tons of CO₂e per ton of aluminum.

“The battery market is a natural extension of our expertise in advanced aluminum-based materials,” said Pierre-Henri Bruchon, Executive Vice President Pharma of Constantia Flexibles.

“Over the years, we have built extensive expertise in battery materials and completed demanding qualification processes with leading automotive customers,” said Wolfgang Kitzler, Executive Vice President Aluminum Division of Constantia Flexibles and Managing Director of Constantia Teich. “This know-how now forms the foundation of a portfolio that meets the highest quality expectations while strengthening Europe’s manufacturing base for battery materials.”

Source: Constantia Flexibles



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Electrify America opens its largest EV charging station yet in Orlando


Electrify America’s expansion continues apace—the CPO recently opened its largest EV charging station to date at the Sand Lake Corners South shopping center in Orlando, Florida. The new station features 24 DC fast chargers, each equipped with a CCS connector and capable of charging speeds up to 350 kilowatts.

The new station provides convenient access to Interstate 4, Orlando International Airport, Disney World and Universal Studios. The Sand Lake Corners South shopping center offers dining and shopping options.

Florida has the second-highest number of registered EVs in the US, behind only California. Electrify America currently operates more than 350 chargers at 60+ stations in the state, and an additional 10-charger location is expected to open in Orlando soon.

“This new station in Orlando represents our continued commitment to bringing fast, reliable and convenient charging to Florida,” said Anthony Lambkin, VP of Operations at Electrify America. “Florida’s EV community is growing fast, and we’re excited to keep growing with it.”

Source: Electrify America



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Wednesday, October 21, 2026

Honda develops underlying technology for in-motion wireless EV charging


Honda R&D, in collaboration with Taisei and Taisei Rotec, has developed “underlying technology” for a magnetic coupling wireless power transfer (WPT) road system. The system is designed to wirelessly charge EVs, including large commercial vehicles, while in motion. The three companies plan to begin demonstration testing on public roads in Japan in 2027.

The system features: Honda’s high-power-density power receiver and transmitter units, which are compatible with DC power distribution; Taisei’s DC power supply system; and Taisei Rotec’s technology for embedding equipment in road surfaces.

Honda has been working on dynamic wireless power transfer (DWPT) technology since 2021. Honda, Taisei and Taisei Rotec began researching and developing the magnetic coupling WPT road system in 2025.

Honda plans to focus initially on practical applications in logistics and transportation, in which the technology could help address the operating requirements of commercial fleets.

Source: Honda



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Choosing inductors for energy-efficient power applications

Sponsored by Coilcraft. For battery-powered applications, improving the efficiency of the entire power supply circuit extends battery life,...